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Screening Media

Optimized Mineral Screening: Pioneering Precision and Performance

Multotec screening media. Screening Machine

As a leading provider of technology solutions to the global minerals processing industry, Multotec offers a comprehensive range of screening media. These range from wedge wire screens and centrifuge baskets to fully optimized composite screen decks. Multotec’s expertise, honed over 50 years in mineral screening applications, enables the manufacture of one of the world’s most comprehensive ranges of rubber, polyurethane, wedge wire, steel and composite screening media, tailored to cover the full spectrum of screening applications, including sizing, dewatering, scalping and desliming.

Multotec’s screening solutions are designed to achieve precise size and performance specifications in a cost-effective manner, suitable for a variety of applications ranging from coarse, heavy-duty to ultra-fine mineral processing. Panel offerings include solid feed end panels, variable slope panels, slotted aperture panels for high velocity zones, and square aperture panels for low velocity zones. Modular panel designs, available in 1′ x 1′ or 2′ x 1′ sizes, help optimize wear-related maintenance, potentially reducing screen deck operating costs by up to 30%. Multotec also offers single or double deck configurations depending on application requirements.

A key aspect of Multotec’s service is its Hawkeye™ condition monitoring software, which allows systematic management and analysis of deck map data, enabling accurate maintenance planning. Multotec offices around the world offer turnkey screening media solutions, ensuring fast delivery of products and comprehensive engineering and field services to optimize screening plants for specific processing conditions and output targets.

The screening media range includes a full range of screen panels used in ore beneficiation worldwide, trommel screens designed for ultimate impact and abrasion resistance, high quality polyurethane and wedge wire sieve bends and housings, customized static screens and centrifuge baskets for improved solid-liquid separation in industrial centrifuges. Multotec also offers a range of interstage screens for carbon leaching in gold processing and high quality screen frames for various screening media, as well as accessories such as flood and spray nozzles to improve screening efficiency.

Serving the international mineral processing market for over 50 years, Multotec’s screening media are designed to meet the challenges of the world’s toughest mineral screening applications. With a presence in nearly 100 countries, Multotec ensures a rapid response to customer needs, supported by large inventories of screen panels and screening media products. Local Multotec experts provide comprehensive turnkey solutions for screening media installations, from design and engineering to installation, commissioning, ongoing wear monitoring and field service support. Their approach ensures an optimal screening media solution tailored to specific plant and process requirements, taking into account factors such as feed tonnage, particle size and shape.

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Multotec screening media. Screening Machine
Multotec screening media

Screen Panels

Multotec offers a comprehensive range of modular screen panels for mineral processing. These panels are designed for efficiency, reliability and longevity. Made from materials such as rubber, polyurethane, wedge wire, ceramic and steel, these panels are suitable for a wide range of minerals and applications, including sorting, classifying, dewatering and desliming in coal, iron ore, copper and more. Available in a range of sizes, apertures and panel thicknesses, these panels are designed for easy installation, minimal pegging and blinding, and improved wear life.

Trommel Screens

Multotec, working with most major international mill manufacturers, design screens for optimum impact and abrasion resistance in mill, scrubber and self-driven trommels. Offering complete turnkey solutions, Multotec’s trommel screening specialists provide everything from engineering to installation, commissioning and field service, including spare parts such as screen panels. Tailored to specific process requirements, their trommels feature a range of panel types, drum sizes from 950 to 5,500 mm in diameter, and advanced design through finite element analysis for improved frame life. Capable of dual sizing, these trommels also integrate Hawkeye™ condition monitoring for optimal performance and are used worldwide in industries such as platinum, gold, copper, diamond and mineral sands.

Sieve Bends

Multotec offers a wide range of polyurethane and wedge wire sieve bends and housings, designed for the gold, diamonds, platinum, coal, and iron ore processing industries. These sieve bends are engineered for an even feed distribution and adjustable flow control, making them suitable for media recovery, dewatering, desliming, trash removal, and use alongside vibrating screens. Available in standard arc lengths of 800, 1,200, and 1,600 mm, as well as custom configurations for existing installations, these sieve bends are designed for abrasion and impact resistance. With modular screen panels for easy maintenance, they contribute to enhanced process efficiency and overall plant performance.

Static Screens

Multotec manufactures custom screen decks for static screens using polyurethane or rubber screening media. These decks are designed to reduce the initial load of material before it reaches vibrating screens and are widely used for media recovery, dewatering and desliming. They offer a variety of static screens, typically using standard 305 x 305 mm modular panels with slotted openings. Tailored to specific screening applications, these screens incorporate unique pivots to ensure optimum inclination and screening performance. In addition, sloped apertures guide the flow of screened material. Multotec’s comprehensive range includes static screens of all sizes, complete with feed chute, housing and screen deck.

Centrifuge Baskets

Multotec centrifuge baskets are designed to optimize solid-liquid separation efficiency in industrial centrifuges. Made of 430 stainless steel for abrasion resistance or 304 stainless steel for corrosive environments, these baskets are used worldwide in industries such as coal, chemicals, and food and beverage. They are available in a variety of opening sizes, open area volumes, and profiles to suit different processes. Features such as accelerator bars optimize material speed and reduce wear, while optional wear cones at the feed and discharge ends extend basket life.

CIP / CIL Interstage Screening

Multotec manufactures a range of wedge wire cylinder screens for CIP and CIL tanks, custom designed for gold processing plants with options in aperture size, profiles, diameters and lengths to suit specific applications. The range includes Bonanza screens for operations up to 50 m3/h and Kambalda screens for up to 350 m3/h, both of which can be easily retrofitted to existing tanks. Constructed of stainless steel, these screens are designed for efficient carbon recovery with fast manufacturing and delivery times.

Screen Frames & Rail Systems

Multotec offers a comprehensive range of screen frames and rail systems for static and vibrating screens in mineral processing plants. Their customized screen decks, designed for easy installation with different panel types, improve classification efficiency and performance. The range includes box frames, bolted frames, dewatering screen frames and side tension frames, all of which can be adapted to the needs of the machine and application, with various construction types and finishes for extended service life. In addition, Multotec’s screen rail systems, such as the patented Saddle Top™ and T-bar systems, provide robust mounting solutions that simplify maintenance and panel replacement, ensuring maximum screening uptime and cost efficiency.

Screening Media Accessories

Screening media accessories, such as flood and spray nozzles, significantly improve screening efficiency. Designed for a variety of applications, including wet screening, ore washing, media recovery, and slurry removal, these polyurethane flood and spray nozzles improve overall screening performance.

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